Preparing the base
The base for your paving must be firm and level. Firstly, clear all weeds, and loose materials from the area. Dig out any soft spots and fill the holes with firmer soil – or even broken rubble – then compact the surface thoroughly using a garden roller.
If you’re making a drive or other area that’s to be used for vehicular traffic you should excavate the site and lay a firm base of at least 100mm (4in) of clean, fine hardcore, which you should also compact thoroughly.
Areas that are only to be used for foot traffic, such as paths and patios, will probably only need a base of compacted soil, unless the surface is clay or soft, peat soil; here, the base should be the same as for drives.
The base must be at least 115mm (4 1/2in) below the level of the completed paved surface. The top surface, in turn, must be at least 150mm (6in) below the house damp-proof course (dpc) to prevent moisture rising in the walls or ram splashing up above the dpc.
Setting levels
Unless there’s a natural slope to the site you’ll have to excavate the base so that the finished surface will slope to one side – or at least away from the house walls – with a fall of about 1 in 40, to ensure efficient drainage of rainwater
To set the levels over the area of the base drive 300mm (1ft) long timber pegs into the ground at about 1 5m (5ft) intervals and set them at the correct level, taken from a ‘prime datum’, or fixed point of reference: two bricks below the dpc is adequate, for example. Use a long timber straightedge with a spirit level on the top edge to check that the pegs are set at the correct depth. Place a small wedge or ’shim’ of timber under one end of the spirit level to incorporate an adequate drainage fall.
Edge restraints
The edges of your concrete block paving are best retained, by the walls of your house garden walls or existing paving: simply setting them against earth won’t prevent eventual spreading of the blocks. If your dpc is lower than 150mm (6in), however, you must leave a 75mm (3in) wide channel between the wall and the paved surface to stop rainwater from splashing up and soaking the wall above the dpc In this case you’d need to fit an edge restraint.
If there isn’t a natural or existing edge restraint you’ll have to install permanent formwork. Precast concrete, concrete path edging stones or a row of bricks on edge can be used, bedded in a strip of concrete, or you could use creosoted lengths of 38mm (1 1/2in) thick softwood screwed or nailed to stout 50 x 50mm (2 x 2in) pegs driven into the ground outside the area you’re going to pave. The depth of these battens should equal the thickness of the blocks plus the sand bed.
The sand bed
When you’ve levelled and compacted the sub-base and have set up the formwork you can lay the bedding sand directly on top. For this you’ll need sharp (concreting) sand. As a rough guide to amounts, 1 tonne of sand is ample for 10 sq metres (110sq ft) of paving.
Although the final thickness of the sand bed should be 50mm (2in) you’ll have to add more to allow for compaction of the paving.
You’ll find it more convenient to work if you divide the load of sand into separate piles and position them at intervals along the site, away from the point at which you want to start laying the blocks.
Spread out the sand evenly over the sub-base, between the edge restraints, using a garden rake, then ’screed’ or smooth the surface to the correct level with a straight-edged length of timber that spans the width of the area you’re paving. The top of the sand bed should be levelled to about 50mm (2in) below the finished paving (and therefore the level of the edge restraint) when you’re using 65mm (21/2in) thick blocks, and about 45mm (13/4in) below when using 60mm (21/4in) thick blocks. To allow for this depth you can cut notches in the straightedge to form ‘arms’ that rest on the formwork; the body of this ’spreader’ should be the thickness of the blocks plus about 15mm (1/2in) for compaction of sand.
Where you’re using an existing wall or fence as an edge restraint you’ll have to set a temporary screeding batten on the sub-base, which you can remove after levelling. Fill the groove left by the batten with more sand and level the surface.
Screed the sand in areas only about 2m (6ft) ahead of the blocklaying for convenience and avoid walking on the sand during or after you’ve levelled the surface.
Cutting the blocks
Although you should use whole blocks wherever possible for maximum strength, you’ll certainly need to cut some to size and shape where the paved area contains obstacles such as drains or inspection covers, and where it meets the edge restraints.
It’s possible to mark the individual blocks to size and cut them using a club hammer and bolster chisel but you can hire a hydraulic stone splitter or guillotine, which will make the job much easier. Keep the guillotine close to the edge of the paving for convenience. If you must stand it on the paving, rest it on a board so you don’t mark or upset any of the blocks. If you use a hammer and chisel be sure to wear gloves and goggles to protect your eyes from flying fragments.
Compacting the blocks
When you’ve laid a large enough area of blocks bed them firmly into the sand using a plate vibrator fitted with a rubber sole plate. This will settle the blocks into place and force sand up into the joints, without damaging them.
The plate vibrator should have a plate area of 0.2 to 0.3sq metres (2 to 3sq ft), a frequency of 75 to 100 Hz and a centrifugal force of 7 to 20kN, to ensure the blocks will be bedded correctly. Most machines of this type will fit easily into the boot of a car.
Make two or three passes over the paving with the plate vibrator in order to bed the blocks to the correct level, but avoid lingering in one place or you might sink them too low. Also, don’t take the machine closer than 1 m (3ft) to the unrestrained edge you’re laying or you’re likely to form a dip in the surface.
Finishing the paving
Finally, simply brush sand onto the paved surface and make a few more passes with the plate vibrator to force the sand down between the blocks.
If you’re laying a very small, mainly decorative, area of blocks that won’t be used for vehicles – a narrow border around a flower bed, for instance – it’s acceptable to lay them without using the vibrator, although the job is more laborious and the results won’t be as durable
Instead lay a thinner sand bed, moistened with water from a watering can fitted with a fine rose, and level and compact this with a straight-edged tamping board. Lay the blocks as previously described but bed each as level as possible using a wooden mallet with an offcut of timber just larger than the block. Water more sand into the joint, again using your watering can, to complete the area of paving.
Immediately you’ve laid the blocks and vibrated them into place, your paved area is ready for use. Inspect the surface after a few months to make sure there aren’t any areas that have subsided fractionally. If there are uneven areas you may simply be able to lever out the relevant blocks and re-bed them on more sand.
1. Vibrate the blocks into the sand bed with a hired plate vibrator. You can avoid marking the blocks by running the machine over some old carpet.
2. After the first passes with the plate vibrator, scatter sand over the surface and brush it well into the gaps between the individual blocks.
3. Run the plate vibrator over the surface again, making two or three passes over each area, to compact the sand between the blocks thoroughly.
4. Finish off the paving by brushing off excess sand with a soft-bristled broom, taking care not to brush out the joints. The paving is ready for immediate use.
Paving irregular areas
Because of the small size of the blocks, you can use them to good effect to pave irregularly-shaped areas. Where necessary the blocks can be cut at an angle to form neat edges, and circles can be formed by laying the blocks with wedge-shaped joints instead of parallel-sided ones – rather like forming a brick arch. To achieve perfect curves, lay the blocks using a string line attached to a peg at the centre of the curve, so that by holding the string taut you can align them accurately.
Coping with steps
If you have used blocks for a path or patio, you may want to link these areas with steps paved in the same way. Because of the small size of the blocks it is vital to bed them on mortar rather than on sand, particularly at the edges of the treads. You can still use sand to fill the joints between the blocks and so maintain the overall sense of unity.
Building with blocks
Similarly, you may want to build dwarf walls at the edges of your paved area, and while you could use any garden walling blocks for this there is nothing to stop you using two or three courses of paving blocks instead. The rectangular ones are laid just like bricks with pointed mortar joints between, but the interlocking and fishtail types can also be built up into walls if they are overlapped by half a block and aligned carefully.
cks and so maintain the overall sense of unity.
Building with blocks
Similarly, you may want to build dwarf walls at the edges of your paved area, and while you could use any garden walling blocks for this there is nothing to stop you using two or three courses of paving blocks instead. The rectangular ones are laid just like bricks with pointed mortar joints between, but the interlocking and fishtail types can also be built up into walls if they are overlapped by half a block and aligned careful